The Best-500 is a fully automatic large-scale vertical cutting machine suitable for cutting various metal materials, ceramics, quartz glass, and petrographic samples.
It can achieve fully automatic cutting of XYZR four axes, with multiple segments of unequal thickness and unequal angles (R axis is an optional function).
Designed specifically for the sample cutting needs of large metal materials, castings, forgings and various industrial workpieces, it features a high-rigidity structure and stable cutting performance, which can effectively improve the sampling efficiency and cutting quality of large workpieces.
The equipment adopts XYZ three-axis positioning and cutting mechanismIt can be precisely adjusted according to the workpiece size and cutting position requirements, greatly improving the sampling flexibility and repeatability accuracy, and is suitable for applications such as metallographic analysis, materials research, quality inspection and failure analysis.
In addition, the BEST500 offers optional features. R-axis rotation functionIt allows for multi-angle positioning and cutting of workpieces, and is particularly suitable for cylindrical parts, irregularly shaped workpieces and complex structural samples. It can effectively reduce the number of clamping operations and improve cutting efficiency and processing convenience.
High-efficiency cooling circulation system
Four sets of high-flow-rate cooling water pipes are arranged around the cutting blade, which can guide the coolant evenly and continuously to the cutting area, effectively removing the heat generated by friction during the cutting process and reducing the temperature rise of the workpiece and the cutting blade.
This design not only reduces microstructural changes, burns, or deformations caused by localized overheating of the sample, but also extends the service life of the cutting disc, ensuring the quality of the sample cutting surface and the accuracy of subsequent metallographic analysis results.
Product Advantages
Laser Precision Tool Setting System
The equipment is equipped with a high-precision laser tool setting system, which can quickly mark the predetermined cutting path and the cutting position before cutting, assisting operators in accurately selecting the sampling area and greatly improving positioning efficiency and cutting accuracy.
Through non-contact laser positioning technology, users can confirm the cutting position before cutting, effectively avoiding positioning errors and repeated adjustments, and greatly reducing the loss of valuable samples due to miscutting. It is particularly suitable for failure analysis, metallographic sample preparation and high-value workpiece sampling applications.
Product Advantages
The equipment is equipped with a large-size cutting worktable that can accommodate various large workpieces and specially shaped samples, providing ample placement space and operational flexibility. Combined with a quick-clamping system, it can be flexibly adjusted and fixed according to sample size, shape, and cutting requirements, effectively improving workpiece stability and cutting accuracy.
Magnetic separation circulating cooling system
The equipment's water tank has a built-in high-efficiency magnetic separation system that can continuously adsorb and separate metal debris and ferromagnetic deposits from the coolant during the cutting process, preventing impurities from accumulating in the circulation system.
By removing metal powder and deposits generated during cutting in real time, not only can the flow rate and circulation efficiency of the coolant be maintained, but the problem of water temperature rise caused by the decrease in heat exchange efficiency can also be effectively reduced. This ensures that the equipment can maintain a stable cooling effect during long-term continuous operation, thereby improving the cutting quality and sample integrity.
Product Advantages
Optional oil mist collector
The machine is equipped with a cleaning water gun, allowing for easy cleaning and maintenance, and extending the machine's lifespan.
