Spheroidization rate detection software (FOS)Using artificial intelligence methods to improve the accuracy of wire balling rate determination, and based on the principle of simple use and output, it reduces the burden on inspection personnel, improves the yield rate of product wire drawing and plastic processing, also enhances the company's industrial competitiveness, and ensures quality and products Delivery date.
- Real-time identification of wire balling rate;
- Record the digital spheroidization rate identification results with one click;
- One-click output of digital spheroidization rate report;
- All identification results can be recorded digitally.
Decarburization layer depth detection software (FOC)Removing human and subjective judgment methods, in accordance with the following international standards, the software intelligent function is used to objectively and accurately automatically determine the depth of decarbonization.
(1)ISO:ISO 898:2009
(2) Republic of China: CNS 10169-1983
(3) United States: ASTM E1077
(4) Japan: JIS G0558-2007
(5)Mainland China: GB 554-08
- Manual comparison and digital judgment:
| Spheroidization rate
Judgment method |
Testing standards |
assessment
result |
Remark |
| Picture comparison |
JIS G3509-2:2005 |
No.2(Best) |
|
| JB/T 5074-2007 |
Level 3 (Best) |
|
| ASTM A892-88 |
– |
not applicable |
| Digitization
determination |
aspect ratio
area formula
determination |
82.93% |
determinationNumber of particles 1935 |
| Determine the area size: 120,816 pixels |
Before judgment↓
After judgment↓
- The benefits of spheroidization rate software for subsequent processing:
- Reduce wire hardness and deformation resistance.
- Increase wire ductility and cold forging material formability.
- Stable spheroidization rate,Product yield is improved.
- Avoid brittle fracture of screws.
- Reduced failure rate,Production costs are reduced.
- Reduced wear on the drawing die,Production efficiency is improved.
- It can effectively enable buyers and sellers to decide on acceptance criteria.
[Features of MDS-PRO metallographic analysis software]
●All-round solutions
Provide integrated solution services, which can be combined with our own equipment at the same time, such as metallographic pre-processing equipment, image capture equipment, etc., and conduct product education and training to seamlessly connect inspection personnel with this product
●Easy to use
Easy to use, no more cumbersome settings
●Intelligent judgment
Artificial Intelligence, Improving Identification Accuracy
●Digital test results
Recognition result images and data can be output with one click, providing reliable and useful information.
[Sales Performance] (The list is being added...)
Sinosteel Malaysia, Qingda Technology, Yingming Industrial, Changjing Industrial, Jinchun Industrial, Chiayi Steel, TOEFL Industrial, Dacheng Stainless Steel, Taiwan Fastener Industry Technology Development Association, Fengjia University, China Steel, Yaoshen Industrial, Metal Center , Haihua Steel, Xinyongcheng Steel, Zhennan Railway Line, Hengmao Hardware, Chaofeng Industrial, Global Inspection Technology, Jianfa Advanced Technology, Shencheng Industrial, Shuren Medical College, Taipei University of Science and Technology, Mingming Aluminum, Fidelity Aerospace, International Linear, Qingxinxin Steel, Jianxin Technology, Huwei University of Science and Technology, Xintai Steel, Mengying Technology, Chenwei Metal Industry, Tomita Electric, Standard Inspection Technology, Non-Ferrous Industry, Airtac
- Software specifications and reference specifications:
FOS spheroidization rate detection software:
- Refer to JIS, ASTM, GB and other measurement standards for judgment.
- Automatically measure the carbide spheroidization percentage and aspect ratio of the metallographic structure.
- Automatically mark the distribution of carbide spheroidization rate with color.
- You can choose the standard comparison chart of carbon steel, boron steel, and alloy steel to compare the spheroidization rate levels.
- Directly intercept the image to analyze the carbide spheroidization rate.
- Directly analyze images from five fields of view and present them directly in the report.
- Output BMP, JPG, Excel® reports.
- It has a high-level anti-copy protection program to prevent the leakage of your company's important assets.
- You can open previously taken photos for calculation.
- It can be combined with CCD or read historical images for interpretation.
- Customized report output.
- The image results can be output as original images or detection result images.
[Refer to international standards and specifications]
JIS G3507-2:2005
JIS G3508-2:2005
JIS G3509-2:2003
JB/T 5074-2007
ASTM A892-88
FOC decarburization layer depth detection software:
- Determine with reference to JIS, ASTM, GB, ISO and other measurement standards.
- It can automatically or manually measure the complete decarburization layer of the metallographic structure and the depth of the decarburization layer of ferrous iron.
- Directly capture images for decarburization layer analysis
- Directly analyze images from five fields of view and present them directly in the report
- Export BMP, JPG, Excel® reports
- Photos taken previously can be opened for calculation
- Can be combined with CCD or read historical images for interpretation
- Customized report output
- Image results can be output as original images or detection result images.
[Refer to international standards and specifications]
JIS G0558:2007
GB 224-08
CNS 10169-1983
ASTM E1077
ISO 898:2009
